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Special Packaging Injection Molding Machine

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Common Injection Mold Design Mistake

Figure 2 is a rectangular lid made from a 2 cavity mold. The lid started to severely flash after only 8 weeks from mould commissioning. An investigation found that there was too much platen deflection so the fixed side back plate was replaced on the mold.

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The advantage of a three plate mold design is that it permits the gates to be located on top or bottom of the part at any point on the surface. Well placed gates will produce quality parts every cycle. Figures 5 & 6 are an example of a 2 plate & a 3 plate mold design respectively for the same 47mm alcohol cap. Notice the different gate locations.

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